New Mobile Plants
JW Bell mobile plants offer the performance you expect from a stationary plant with the added convenience of portability, making it easy to transfer your plant from site to site
Find the right solution for your quarry below.
JW Bell impact crushers deliver superior performance in a wide range of applications, offering reliable, long-term service and cost-effective operation.
Custom Impact Crusher Solutions
Looking for an impact crusher to suit your unique needs and specs? JW Bell can build the perfect custom solution for your business. Contact us directly for specifications and more information.
JW Bell Custom Mobile Impact Crusher Plants are the perfect choice for those looking for a reliable and efficient way to crush materials on-site. Our plants are designed with the highest quality components and use the latest technology to make sure they are safe and effective. With our custom plants, you can tailor the machine to your exact needs, allowing you to crush more efficiently and effectively. Our plants are capable of producing a variety of sizes and configurations of stone, gravel, and other materials. Additionally, our plants are easy to install and operate, making them perfect for any job site. With JW Bell custom mobile impact crusher plants, you can get the job done quickly and efficiently.
Terex CRH1316
HSI Plant
Description:
The CRH1316 HSI plant is tough to match in productivity. This portable plant features the Terex® Cedarapids IP1316 impact crusher, with its massive rotor, quick change impact bars, and heavy monoblock primary curtain, all designed for years of tough primary crushing. This plant has the capacity you need to lead off most any large portable operation.
Specifications:
| Weight | Transport Dimensions | Working Dimensions | Axles4 | Capacity |
|---|---|---|---|---|
| 121,050 lbs / 54,910 kg | 57’2″x11’11″x14’1″ (LxWxH) / 17425x3633x4293 mm (LxWxH) | 57’2″x16’1″x14’10” (LxWxH) / 17425x4844x4521 mm (LxWxH) | Axle / 4 Axle | 250-400 tph / 227-363 mtph |
Terex 1516
Horizontal Shaft Impactor
Description:
With its large feed opening, large capacity and high reduction ratio, the Cedarapids 1516 horizontal shaft impactor delivers extraordinary crushing power, plus high production volume.
Rapid blowbar and quick change breaker plates allow for better control of product size.
Three inspection doors and a removable top facilitate easy breaker plate access. The patented quick turn wedge system permits fast and simple bar rotation and bar replacement.
Specifications:
| Weight | Capacity | Max Feed Size | Rotor Dimensions | Motor Size |
|---|---|---|---|---|
| 55,700 lbs / 25,260 kg | 600-800 tph / 545-725 mtph | 34″ / 865 mm | 61″x64″ / 1550×1625 mm | 600 hp / 450 kW |
Lippman LI5165S
Impact Crusher
Description:
The Lippmann 42×44 impactor with the High Energy Screenbox and a recirculating conveyor deliver maximum productivity and unmatched portability. New features include an open chassis for ease-of-access, a larger double deck prescreen for more efficient fines removal, a swing out radial return conveyor that can complete 90 degrees while the machine is running, and a direct drive crusher boosting power and lowering fuel costs.
Specifications:
| Weight | Capacity | Motor Size |
|---|---|---|
| 120,250 lbs | 230 – 365 tons | 300 hp |
JW Bell Terex and Lippmann cone crushers are powerful and reliable pieces of equipment for any quarry or mining operation. These cone crushers boast an impressive combination of speed and strength, providing you with the power to take on any job. We offer multiple solutions with crushing rates up to 450 tons per hour. Our models feature a robust steel construction, a reliable direct drive, and advanced automation capabilities, ensuring that you get the most out of your machine. You can expect reliable performance and efficient operation for years to come.
Custom Cone Crusher Solutions
Customization is at the core of our offerings. We understand that your operation may have specific demands, and our Cone Crushing plants can be customized to meet your exact needs. From cone crusher selection to power options, conveyor configurations, and additional features, we provide flexibility to tailor the plant to your unique requirements, giving you a competitive edge in your industry.
JW Bell is renowned for its outstanding customer support. We stand by you throughout the entire process, from initial design discussions to installation and ongoing maintenance. Our dedicated team of experts offers technical guidance, training, and swift assistance whenever needed, ensuring optimal performance and maximum return on investment.
When it comes to Cone Crushing plants, choose JW Bell for unmatched quality, performance, and customization options that leave the competition in the dust. Contact us today to explore how our custom-designed solutions can elevate your crushing operations to new heights. Trust JW Bell for excellence that surpasses expectations.
Terex MVP380X
Cone Crusher
Description:
MVPX cone crushers simply pulverize everything that stands in the way of success. Inside and out, the advanced engineering of the MVPX sets industry benchmarks, featuring a patented Rollercone® roller bearing design and the hydropneumatic tramp iron relief system that revolutionized the industry. The complete MVPX line includes four different models in stationary or portable configurations, from 200 to 500 horsepower, processing up to 800 TPH and capable of handling sand and gravel, shot rock and recycled materials. Each machine offers you an array of competitive advantages—from improved product quality to high throughput capacities to low operational costs. Cedarapids MVPXs—the leading force in compression crushers.
Specifications:
| Weight | Head Diameter | CSS Range | Capacity | Motor Size |
|---|---|---|---|---|
| 46,000 lbs / 20,800 kg | 48″ / 1219 mm | 3/8″-2″ / 10-51 mm | 170-560 tph / 155-507 mtph | 300 hp / 225 kW |
Terex MVP450X
Cone Crusher
Description:
MVPX cone crushers simply pulverize everything that stands in the way of success. Inside and out, the advanced engineering of the MVPX sets industry benchmarks, featuring a patented Rollercone® roller bearing design and the hydropneumatic tramp iron relief system that revolutionized the industry. The complete MVPX line includes four different models in stationary or portable configurations, from 200 to 500 horsepower, processing up to 800 TPH and capable of handling sand and gravel, shot rock and recycled materials. Each machine offers you an array of competitive advantages—from improved product quality to high throughput capacities to low operational costs. Cedarapids MVPXs—the leading force in compression crushers.
Specifications:
| Weight | Head Diameter | CSS Range | Capacity | Motor Size |
|---|---|---|---|---|
| 52,500 lbs / 23,800 kg | 54″ / 1372 mm | 3/8″-2″ / 10-51 mm | 200-645 tph / 182-585 mtph | 400 hp / 300 kW |
Terex MVP550X
Cone Crusher
Description:
MVPX cone crushers simply pulverize everything that stands in the way of success. Inside and out, the advanced engineering of the MVPX sets industry benchmarks, featuring a patented Rollercone® roller bearing design and the hydropneumatic tramp iron relief system that revolutionized the industry. The complete MVPX line includes four different models in stationary or portable configurations, from 200 to 500 horsepower, processing up to 800 TPH and capable of handling sand and gravel, shot rock and recycled materials. Each machine offers you an array of competitive advantages—from improved product quality to high throughput capacities to low operational costs. Cedarapids® MVPXs—the leading force in compression crushers.
Specifications:
| Weight | Head Diameter | CSS Range | Capacity | Motor Size |
|---|---|---|---|---|
| 68,000 lbs / 30,800 kg | 60″ / 1524 mm | 3/8″-2″ / 10-51 mm | 250-810 tph / 228-737 mtph | 500 hp / 375 kW |
Lippman 400c-wr
Portable Cone Plant
Description:
When mobility and toughness matter, count on the 400c. This portable cone crusher plant was specifically designed to take on the most abrasive and toughest materials in aggregates, mining, and C&D recycling—all with mobile capabilities. An impressive 52″ (1321mm) cone crusher lets you directly feed the plant and handle larger, secondary rock it might see from a big primary crusher.
Specifications:
| Weight | Head Diameter | CSS Range | Capacity | Motor Size |
|---|---|---|---|---|
| 68,000 lbs / 30,800 kg | 60″ / 1524 mm | 3/8″-2″ / 10-51 mm | 250-810 tph / 228-737 mtph | 500 hp / 375 kW |
Lippman 300c-ww
Portable Cone Plant
Description:
The Lippmann LC300 Cone Crusher has established itself as a proven 44” cone with a 300Hp motor. Offering high material capacity and throughput, large stockpile capacity, and customer-focused features. The LC300 cone plant features a swinging feed conveyor and an adjustable rear discharge conveyor for ease of plant operation. These on-plant conveyors will also allow you the ability, with the right screen, to arrange the plant to be a closed-circuit application without the need for off plant conveyors.
Specifications:
| Crusher | LC300 |
|---|---|
| Head Diameter | 44" |
| Hydraulic Capacity | 26.4 Gallons |
| Lube Oil Capacity | 73 Gallons |
| Feed Conveyor | 36" x 40' |
| Feed Conveyor Height | 6' - 6" |
| Rear Discharge Conveyor | 42" x 48' |
| Conveyor Discharge Height | 14' - 11" |
| Horsepower Crusher | 300 |
| Hydraulic Power Unit | 10 |
| Lube Unit | 10 |
| Air Oil Cooler | 105 |
| Heaters | 2x 4kW |
| Feed Conveyor | 15 |
| Discharge Conveyor | 20 |
JW Bell jaw crusher plants are designed to be the most efficient and reliable solution on the market. Their advanced engineering and design provide excellent crushing efficiency, so you can get the most out of your operation. With their robust construction and cutting-edge technology, they are built to tackle even the toughest materials. Whether you’re looking for a primary or secondary crusher, jaw crusher plants are sure to meet your needs.
Custom Jaw Crusher Solutions
JW Bell jaw crusher plants offer a customizable solution for any quarry. Our plants come with a range of features that allow you to tailor them to your specific needs. Our heavy-duty jaw crushers are designed to deliver increased levels of productivity, while maximizing operator comfort and bottom-line cost efficiency. Additionally, our plants feature rugged construction and components to ensure maximum performance. With JW Bell, your quarry is getting the best equipment available to maximize production and reduce downtime.
LJ4248 Portable Jaw Crushing Plant
This jaw plant is designed for in-pit crushing, high capacity applications and provides unmatched production and reliability in the market. It features an optional hammer and hopper extensions capable of handling large front end loaders or trucks, and is specifically designed to handle 1000+ tons per hour making sure there is enough capacity in the hopper and conveyor to be able to obtain this.
Specifications:
LJ3062W Jaw Recycling Crusher
The 3062 jaw crusher is the only crusher on the market specifically designed extra wide for the recycle industry. It handles slabby concrete, reducing or eliminating the need to prep material. The short stature of the jaw crusher also contributes to the success of this crusher allowing material to easily enter the chamber without causing a tramp event. Another advantage to this plant is the large 62” feeder which allows the recycle material to easily flow into the jaw without any tapper.
Specifications:
| Item | Specifications |
|---|---|
| Feed Opening | 30″ x 62″ |
| Electric HP Required | 200 |
| Flywheel Speed (rpm) | 220 |
| Moveable Jaw Die Length (Including extension) | 65″ |
| Stationary Jaw Die Length (Including extension) | 58″ |
| Approx. Weight (-0 + 5%) | 68,400 (standard toggle) / 70,800 (hydraulic toggle) |
| Discharge Opening (CSS) (Minimum & Maximum) | 3-1/2″ – 10″ |
| Shaft Eccentricity | 3/4″ |
| Shaft Throw | 1-1/2″ |
| Flywheel Diameter | 60″ |
| Frame Type | Fabricated Steel |
| Swing Jaw Pitman | Cast Steel – One Piece |
Terex® MPS WJ3042
The Terex MPS WJ3042 is a high performance and aggressive wheeled jaw crusher plant. Incorporating a JW42 jaw crusher and a heavy duty vibrating grizzly feeder, the WJ3042 gives optimum production in a range of applications. Plant installation is assisted with hydraulic legs. Its compact size, quick set up times, ease of transport and simple maintenance make the WJ3042 ideal for quarrying, mining, demolition and recycling applications.
Terex® CRJ3255
The Cedarapids CRJ3255 jaw plant combines the popular JW55 jaw crusher with the high stroke 52”x20’ vibrating grizzly feeder making this plant a high production portable crushing machine. This quarry duty JW55 crusher, with its large 32”x55” opening, long jaws, and aggressive stroke, is in a class by itself in a portable crushing plant. Besides high production, the crusher has a modern hydraulic wedge adjustment and tension rod system making adjustments quick and safe. The action of the large stroke feeder provides high feed rates along with efficient fines separation on the grizzly section. The wide belt conveyor has large clearance below the crusher and is a straight line design without curves so the belt can maintain maximum tension, minimizing drive slippage. The conveyor also has a heavy duty shock absorbing impact bed under the jaw and continuously supported side flashing along its diverging hopper to minimize spillage and maintenance. Multiple options are available so customers can configure the CRJ3255 plant to their specific needs.
Track equipment gives you the portability you need with the added benefits of higher traction, improved stability, maneuverability and more. With track equipment, there will be less downtime due to wet or slippery terrain; which means an increase in profit for your operation.
300c-t Tracked Cone Plant
The Lippmann LC300T Tracked Cone Plant delivers superior performance while being designed for achieving higher capacity, premium product quality, and optimum versatility with improved fuel efficiency. This plant is equipped with a user friendly remote control, which featured a machine stop function in case of an emergency, and can be used wirelessly or plugged in.
Specifications:
| Cone Crusher | LC300 |
| RPM | 750-950 |
| Feed Opening | 41" |
| Feed Conveyor | 36" |
| Operating Speed | Variable |
| Hopper | 6.5 Cubic Yards |
| Discharge Conveyor | 48" |
| Discharge Height | 12' 9" |
Downloads:
4244i-tr Impactor Track Plant
The Lippmann 42×44 impactor with the High Energy Screenbox and a recirculating conveyor deliver maximum productivity and unmatched portability. New features include an open chassis for ease-of-access, a larger double deck prescreen for more efficient fines removal, a swing out radial return conveyor that can complete 90 degrees while the machine is running, and a direct drive crusher boosting power and lowering fuel costs.
Specifications:
| Impactor | LI4244 |
| RPM | 606-740 |
| Pan Feeder | 42" x 8' |
| Maximum RPM | 970 |
| Grizzly Pre-Screen | 42" x 6' |
| Top Deck Media | Tapered Bars |
| Bottom Deck Media | Wire Mest |
| Maximum RPM | 1050 |
| Side Discharge Conveyor | 26" |
| Discharge Height | 8' - 2" |
| Main Discharge Conveyor | 48" |
| Discharge Height | 10' - 11" |
| Screen - Optional | 6' x 14' DD |
| RPM | 970 |
| Recirculation Conveyor - Optional | 26" |
Downloads:
4654i-tr Impactor Track Plant
The Lippmann 4654i heavy duty build set them up perfectly for the toughest conditions and materials. The 4654i combines the productivity of the 1200mm diameter by 1350mm wide impactor with the versatility of a full screening and recirculating system, maximizing efficiency through a robust screening and crushing configuration. Both models feature direct drive, an enhanced material flow path, larger double deck grizzly pre-screen, and an open chassis for ease of access for maintenance and service.
Specifications:
| Impact Rotor | 1200mm x 1350mm |
| Feed Opening | 1360mm x 950mm |
| Crusher Drive | Direct Drive |
| Hopper Volume | 6.8m3 |
| Hopper Adjustment | Integrated hydraulic folding |
| Stockpile Height Side Conveyor | 2570mm |
| Belt Width | 1400mm |
| Angle Adjustable | YES |
| Engine | Volvo D11 Tier 4 |
| Engine Power | 380kw |
| Transport Length | 15.857m |
| Transport Width | 3.0m |
| Transport Height | 3.60m |
Downloads:
2950j-t Track Jaw Plant
Maximum productivity is delivered through the 50” x 29” single toggle jaw with speeds that lead to better reduction and material being processed faster through the crushing chamber. This plant has enhancements to the jaw box including heavier flywheels and optimization for all crushing applications. With a class-leading throughput, capacity and largest stockpile height in its category, the LJ2950 brings even more power and productivity together in one machine.
Specifications:
| Jaw Crusher | 29" x 50" |
| RPM | 280 |
| Feed Size | 22.5" |
| Discharge Conveyor | 48" |
| Operating Speed | 109 |
| Feeder | 50" x 29" |
| Operating Speed | 280 |
| Grizzly Length | 56.2" |
Downloads:
2745j-t Track Jaw Plant
Rugged and versatile, this plant offers field-tested reliability required for the toughest projects. With both level and load sensors, it ensures the most efficient material handling across applications and features a heavy-duty bofar design and pan feeder chutes with steep angles to reduce material sticking. The high capacity hopper is mounted over a vibrating feeder while the main conveyor has easy access heavy-duty skirting and is closer to the ground level for ease of maintenance.
Specifications:
| Jaw Crusher | 27" x 45" |
| RPM | 300 |
| Feed Size | 22.5" |
| Discharge Conveyor | 42" |
| Operating Speed | 138 RPM |
| Feeder | 41.9" x 13'11" |
| Operating Speed | 960 RPM |
| Grizzly Length | 52.5" |
Downloads:
L516r Tracked Screen Plant
The Lippmann LR516 High Energy Screener is a tough, robust screening tool designed to cope with the heaviest of applications. With the ability to handle some of the worst, untreated construction and demolition waste, the LR516 can minimize material pre-handling and provide clean end products. It has proven to be extremely effective and has impressed operators across applications like site reclamation, construction and demolition waste, working with difficult materials such as heavy rock, sticky clay and fines, and boulder clay.
Specifications:
| Dimensions and Weight | |
| Length - Working | 49' - 10" |
| Width - Working | 44' - 1" |
| Length - Transport | 50' - 2" |
| Width - Transport | 9' - 6" |
| Height - Transport | 11' - 2" |
| Belt Feeder - Belt Width | 55" |
Downloads:
80st Tracked Stacker
The Lippmann 36” x 80’ Tracked Stacker has been designed for high capacity stockpiling operations with on-site track mobility. All units come as standard with diesel power units, hydraulic main lift and hydraulic top fold for a fast on-site setup time. Electric and dual power are available as options based on the best application for the customer’s business. The LTS Line is equipped with a radio-controlled track mounted unit. This heavy duty mobile stacker has a 22.5 degree max conveyor angle allowing for the highest stockpiles per conveyor length in the industry. With its durable truss frame, large feed hopper and production capacity up to 800 TPH, the Lippmann LTS-80 stacks up well above the competition. Available with numerous custom options offered to meet each customer’s unique requirements
Specifications:
| Belt Width | 36" (900mm) |
| Belt Length (Pulley Centers) | 80' (24,380mm) |
| Belt Type | Heavy Duty Plain 3-Ply, 3/16” x 1/16” |
| Drive Pulley Diameter | 14” (355mm) |
| Trail Pulley Diameter | 12” (304mm) |
| Maximum Belt Speed | 548 ft/min. (167 m/min) |
| Maximum Conveyor Capacity | 500 TPH |
| Diesel Engine Size | 49 hp (36.5 kW) |
| Diesel Tank Capacity | 87 US Gallon (330 L) |
| Hydraulic Tank Capacity | 116 US Gallon (440 L) |
| Working Dimensions | |
| Width | 8’ 2” (2,490 mm) |
| Length | 82’ 9-1/2” (25,240 mm) |
| Height | 32’ 5” (9,880 mm) |
Downloads:
100st Tracked Stacker
The Lippmann 36” x 100’ Tracked Stacker has been designed for high capacity stockpiling operations with on-site track mobility. All units come as standard with diesel power units, hydraulic main lift and hydraulic top fold for a fast on-site setup time. Electric and dual power are available as options based on the best application for the customer’s business. The LTS Line is equipped with a radio-controlled track mounted unit. This heavy duty mobile stacker has a 22.5 degree max conveyor angle allowing for the highest stockpiles per conveyor length in the industry. With its durable truss frame, large feed hopper and production capacity up to 800 TPH, the Lippmann LTS-100 stacks up well above the competition. Available with numerous custom options offered to meet each customer’s unique requirements.
Specifications:
| Belt Width | 36” (900mm) |
| Belt Length (Pulley Centers) | 100’ (30,480mm) |
| Belt Type | Heavy Duty Plain 3-Ply, 3/16” x 1/16” |
| Drive Pulley Diameter | 14” (355mm) |
| Trail Pulley Diameter | 12” (304mm) |
| Maximum Belt Speed | 548 ft/min. (167 m/min) |
| Maximum Conveyor Capacity | 500 TPH |
| Diesel Engine Size | 74 hp (55.0 kW) |
| Diesel Tank Capacity | 87 US Gallon (330 L) |
| Hydraulic Tank Capacity | 116 US Gallon (440 L) |
| Working Dimensions | |
| Width | 8’ 5” (2,570mm) |
| Length | 103’ 6-1/2” (31,560mm) |
| Height | 41’ 0-1/2” (12,500mm) |
Downloads:
JW Bell Screen Plants are the perfect choice for any screening application. With features such as easy setup and mobility, these plants are designed to provide maximum productivity and efficiency. They are designed to offer increased production, improved safety, and lower operating costs.
Custom Screen Plants
At JW Bell, we understand the unique challenges faced by aggregate producers, and we’ve tailored our screen plants to address those challenges head-on. Our team of skilled engineers work closely with our clients to create customized solutions that meet their exact specifications and operational requirements.
Our custom fabrication options offer unmatched versatility. No matter the scale of operations, JW Bell has you covered. We offer a wide range of customization choices including deck configurations, screen sizes, motor power, and additional features to cater to your specific needs.
When you choose JW Bell, you benefit from our unwavering commitment to customer satisfaction. We provide comprehensive support throughout the entire process, from initial design discussions to installation and after-sales service. Our dedicated team of experts is always on hand to provide technical assistance and guidance, ensuring your screen plant operates at peak performance and longevity.
Terex CRS620H
Portable Screen Plant
The Cedarapids® CRS620H screen plant features the popular 6′ x 20′ (1830mm x 6096mm) TSV6203 screen, along with a flex shaft screen drive and roll-away blending chutes, make this a leader in the screen plant market. The wide conveyor belts handle peak load conditions easily. The plant is designed to get the most out of the screen so there is plenty of capacity to make the crushers the bottleneck in the circuit, not the screen.
Terex CRS620S
Portable Screen Plant
The Cedarapids® CRS620S screen plant features the next generation, patent pending LJ-TSV screen. This screen increases production and handles applications not possible with traditional horizontal screens because it combines the legendary high g-force oval stroke motion with adjustable slope operation. This plant can handle larger deck loads and larger screen openings. Screen openings up to 6” (152mm) are possible. Hydraulics quickly change the screen slope in 2.5° increments up to a maximum of 7.5° to best fit the application.
Terex CRS820H
Portable Screen Plant
The Cedarapids® CRS820H screen plant features the popular 8′ x 20′ (2438mm x 6096mm) TSV8203 screen, along with a flex shaft screen drive and roll-away blending chutes, make this a leader in the screen plant market. The wide conveyor belts handle peak load conditions easily. The plant is designed to get the most out of the screen so there is plenty of capacity to make the crushers the bottleneck in the circuit, not the screen.
Terex CRS820C
Portable Screen Plant
The Cedarapids® CRS820C screen plant features the popular 8′ x 20′ (2438mm x 6096mm) TSV8203 screen, along with a flex shaft screen drive and roll-away blending chutes, make this a leader in the screen plant market. The wide overhead conveyor allows for easy incorporation into any crushing operation without the need for external conveyors.
Lippmann 620 & 820
The L620R Tracked Screen Plant is the perfect solution for high output screening in a wide range of applications. This mobile, self-contained plant is ideal for processing a variety of materials, including topsoil, compost, gravel, and sand. This machine is designed for maximum productivity, offering a large screening area with impressive throughput capabilities. The easy to use and intuitive control system ensures that operators can quickly and easily adjust settings for the specific material being processed. The L620R is the perfect choice for contractors and operations of all sizes looking to increase their productivity and reduce downtime.
Specifications:
Terex wash plants are the perfect solution for businesses in need of quick and efficient cleaning solutions. Our wash plants offer superior performance, durability, and efficiency to suit your needs. Our plants are easy to operate and maintain featuring advanced technologies that provide superior water recycling and filtration. Our plants are designed to maximize efficiency, minimize downtime, and ensure a consistent and reliable cleaning process. With our wash plants, customers enjoy a superior cleaning experience that helps them get the job done faster and more efficiently.
Terex TXW620HT
Horizontal Wash Plant
The Cedarapids TXW620HT combines a 6′ x 20′ Triple Shaft Horizontal three deck screen with a complete spray system.
Coarse Material Washers
Eagle Iron Works’ Coarse Material Washers are designed to efficiently clean rock by scrubbing deleterious materials from gravel or crushed stone feeds. They provide light to moderate scrubbing and washing to remove the soluble clays and dust coatings found in natural and crushed stone applications.
Fine Material Washers
Washing fine 2.6 SG and higher solids being nominally minus 10mm or 3/8″ x 0 is the primary function of Fine Material Washers. This is accomplished by the continuous rotation of the spiral conveyor shaft and the velocity of the overflowing wastewater acting on the feed material. The rotating shaft causes the feed material to roll and tumble, which in turn provides particle-on-particle attrition. This action allows deleterious coatings to be removed from the solids and discharged with the overflowing wastewater.
Fine Material Washers are available in either single or double screw configurations, and selection is primarily a function of capacity requirements. Wear shoes can be provided in a 600 Brinell Eagle Armor iron alloy or in a premium polyurethane. Classic Eagle Fine Material Washers come equipped with a heavy-duty Eagle Gear Reducer. These gear reducers have heat-treated helical gears, triple reduction that allows 100% to 16% operational washer shaft speeds, oil bath lubrication for maintenance-free operation and drive guards as standard. Double Fine Material Screws can be manufactured in a size of 72” x 38’ with capacities up to 950 TPH.
Dewatering Screens
Typically, a Fine Material Washer will discharge material with a moisture content of around 20%. The addition of an Eagle Dewatering Screen can lower the moisture content to 7-10%. Stacking sand product until it is dry enough to be sold can take time and valuable space. The Eagle Dewatering Screen can be added to any brand of screw washer to drastically cut moisture content, leaving you with a drier product that you can sell sooner.
Featuring high-quality wear liners and heavy-duty urethane screen media, the Eagle Dewatering Screen is built to handle high G-forces. A divider deck is an optional feature that allows you to separate your product. Additionally, Eagle offers the ability to return fines back to a screw in a controlled measure to reduce your overall water footprint.
Log Washers
Log Washers are equipped with replaceable paddles mounted on steel supports that are submerged arc welded to thick, high-grade, one-piece tubular shafts. The high Brinell/abrasion-resistant paddles provide long-lasting protection to the welded paddle spuds by incorporating a wrap-around design. These paddles are heavy section castings with a corrugated surface that rotates stone particles for total surface area scrubbing. Water added to the manifold in the rear of the machine aids in the removal of foreign materials. Soft soluble clays require more water than tough plastic insoluble clays. The tub overflow depth is controlled by side overflow gates. Film and residual matter from the Log Washer’s product discharge can be removed by a rinsing screen.
Pug Mill Mixers
Eagle Iron Works’ Pug Mill Mixers, sometimes known as Stabilized Base Mixers, are high-capacity continuous mixers for applications in many industries.
There are many applicable uses for Pug Mill mixers. This includes as cold-mix asphalt trains and hot-mix asphalt plants; preparing stabilized base materials for roads and highways; and mixing reagents with contaminated earth in soil remediation projects. With small modifications, these machines even work in power generation plants to pug neutralizing agents into flue gas desulfurization byproducts.
Pug Mill Mixers have a sturdy box construction, featuring a rectangular feed inlet with optional hopper on top and a rectangular bottom discharge opening at the opposite end. Hinged inspection ports on the top of the machine open to expose the expanded metal personnel safety covers underneath.
Available spray bars and a direct reading flow meter make it easy to control the product’s moisture content if required. Plumbing can be modified to accommodate bituminous emulsions or other viscous fluids. The counter-rotating twin shafts have intermeshing paddles cast of abrasion-resistant Eagle Armor, a chromium-nickel iron alloy. The Pug Mill Mixer’s shafts are synchronized and supported at one end by a single-input, double-output speed reducer of Eagle Iron Works’ design, and are supported at the other end by flange mounted, grease lubricated roller bearings.
How Pug Mill Mixers Work
Solid materials should uniformly enter Pug Mill Mixers through the feed entry point. Materials are advanced through the length of the machine through paddles positioned at an angle on the shaft, during which the necessary blending action occurs. If required, spray bars with nozzles can be added either in the feed cute or above shafts immediately after the material enters the mixer box.
Product Features
Eagle Gear Reducer
- Designed and built at Eagle facilities
- Heavy-duty design with heat-treated helical gears
- 100% of the shaft’s thrust load carried by the output shafts
- Oil bath lubrication for maintenance-free operation
- Drive guards standard equipment
Mixer Shafts
- Intermeshing shafts provide thorough mixing of multiple materials
- High-grade, one-piece, thick-walled steel tubing
- Paddle mounting spuds and flanged ends submerged arc welded
Mixing Paddles
- Replaceable Eagle Armor paddles, 600 Brinell hardness
- Corrugated face for improved mixing capabilities
- Three-bolt fastening system provides solid connection to mounting spuds
- Reversible paddles to retard material flow for increased mixing action
Mixer Tub
- Fabricated with thick gauge steel
- Hinged safety covers
- Rectangular feed hopper
- Spherical-roller rear grease bearings
- Flow meter and spray bars for product moisture control if required by application
Optional Equipment
- Curved close-clearance liners for processing binding materials
- Modular support structures
- Surge bins with hydraulically-operated clam gates
- Electrical control systems
- Pillow block rear bearings
EIW Sand Classifier
Eagle Iron Works’ Classifying Tanks can be used for any of these primary functions: scalping off large amounts of water from a slurry feed; diverting excess particles from the main product; removing silt; retaining finer mesh sizes; and making multiple products from a single feed material.
Designed to remove large volumes of excess water from feed material, Eagle Water Scalping-Classifying Tanks are typically used in applications such as dredging and pumping, as well as with high silt materials. They smooth out feed fluctuations and are key in removing excess sand particles for a consistent, reliable in-spec product.
Effective and low maintenance, these units accept either slurry or a dry feed. They will handle gradation swings in the average deposit or in a manufactured crushed sand while minimizing waste. The Eagle Water Scalping-Classifying Tank has a large settling area, making it easier to retain fine mesh particles required of a typical concrete sand specification like C-33, and produce secondary and tertiary products such as masonry/mortar, asphalt, golf and other specialty sands.
How A Classifying Tank Works
Spanning the length of the tank is a valve bridge that houses six to 11 valve stations, depending on the length of the tank. Each of these valve stations typically consists of a sensing device and three hydraulic cylinders (for a 3-cell tank) that operate valves at the bottom of the tank. Via an Eagle Iron Works PLC system, the three valves at each station discharge into three separate collecting-blending flumes beneath the Classifying Tank. The flumes, in turn, recombine the fine and coarse sand fractions for each product, channeling them to dewatering equipment beneath the Classifying Tank.
Stationary, Semi-Portable and Portable Classifying Tank Plants
Eagle Iron Works can provide Classifying Tanks in three different configurations – stationary, semi-portable and portable. Stationary tanks allow for high plant customization and ease of maintenance, while requiring a supporting structure. Semi-portable plants are often modular for quick set-up, have a low feed height, and the plant structure and wiring are included; however, there is limited customization of the plant. Portable plants also have reduced options for customization but are built onto a wheeled chassis that can meet DOT standards and can be transported from site to site. They also have a low feed height requirement, and the plant comes pre-wired.
Optional Feature: Rising Current Classifiers
To improve the efficiency of hydraulic classification in their Classifying Tanks, Eagle Iron Works provides an optional rising current classifier that can be installed in the first few stations. By implementing a rising current classifier, the tank’s classification greatly improves by keeping the lightweight (smaller) sand fractions in suspension, while the heavier (larger) particles settle out in the coarse end of the tank. This helps producers achieve greater control of their final product gradations by allowing only the desired sand fractions to be reblended. While rising current classifiers improve the separation of coarse to fine mesh sand fractions, this process does not replace the need for mechanical screening for effective top size control of a product.
Product Features
Tub Construction
- Extra long weirs for maximum product retention
- Adjustable weirs for out-of-level conditions
Classifying Tank Stations
- Heavy-duty, double acting hydraulic cylinders for accurate valve discharging
- Individual electro-hydraulic valve actuating mechanisms with integral solenoid
- Hydraulic cylinders feature new seal packages for unmatched cylinder life
- Long-lasting paddle motors with sealed sensing switches
- Valve and paddle rods feature thick diameter steel
- Individual components simplify troubleshooting and minimize maintenance costs
Hydraulic Power Unit
- Robust hydraulic power unit with long service life
- Vital operating components protected by internal and external filters
Collecting-Blending Flume
- Designed to prohibit product contamination in high tonnage situations
- Flume assemblies are standard with abrasion-resistant metal liners
Terex TXR5624
Portable Rip Rap Plant
The TXR5624 portable rip rap plant features a 56″ x 24′ vibrating grizzly feeder with two 5′ sections of adjustable grizzly bars.
Specifications:
| Weight | 77,000 lbs / 34,925 kg |
| Transport Width | 11'-3" / 3429 mm |
| Axles | 3 / 3 |
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